Non-destructive detection method and device of effective anchorage depth of full-length bonding anchor

ABSTRACT

The present invention relates to a method and an apparatus for non-destructive testing of an effective anchorage depth of a fully grouted anchor bolt, which are applicable in geotechnical engineering. The method provided by the invention is for non-destructive testing of an effective anchorage depth of a fully grouted anchor bolt; the method is convenient to operate, non-destructive to an anchor bolt, and capable of testing an anchorage length of the anchor bolt. The present invention further provides an apparatus for non-destructive testing of an effective anchorage depth of a fully grouted anchor bolt. The apparatus has a simple structure, is convenient to install, and is capable of measuring an anchorage length of an anchor bolt without damaging the anchor bolt.

CROSS REFERENCE TO RELATED APPLICATIONS

The present application claims priority to Chinese Patent Application CN2016 103 037 68.5 filed on May 10, 2016.

TECHNICAL FIELD

The present invention relates to a method and an apparatus fornon-destructive testing of an effective anchorage depth of a fullygrouted anchor bolt, which are applicable in geotechnical engineering.

BACKGROUND

Anchor bolts have been widely used in underground engineering of areassuch as mines, hydropower, and transportation. Particularly, usinganchor bolts, together with concrete, as permanent support in largeunderground cavern groups and high slopes has been employed in manyengineering projects. An anchor bolt primarily has functions such assuspension, extrusion, and reinforcement, and functions to convert aradially pressing pressure of surrounding rock into a tangentialpressure, so as to make use of a bearing capacity of the surroundingrock, strengthen self-stability of the surrounding rock, and prevent aplastic zone of the surrounding rock from being further expanded.Bolting and grouting can reinforce surrounding rock, increase cohesionand an angle of friction of the surrounding rock, and improve thestrength of rock, so as to enable the surrounding rock to be cementedinto a continuous reinforcement ring and to form an integral supportstructure system.

Anchor bolt can be classified, according to an anchoring form, intofully grouted anchor bolt, end anchorage type anchor bolt, friction typeanchor bolt, and the like, in which the fully grouted anchor bolt ismost widely applied. The fully grouted anchor bolt means that an anchorbolt hole is fully filled with an adhesive material, and the adhesivematerial mainly includes cement slurry, cement mortar, quick-settingcement anchoring agent, resin (including cartridge and resin), and thelike. A fully grouted anchor bolt is characterized in that, when thefully grouted anchor bolt is installed, an anchor bolt hole needs to befilled with an adhesive material, so as to enable a gap between a boltbody and a hole wall is densely filled by using the adhesive material,and the bolt body is anchored in rock after the adhesive material is setand hardened. The fully grouted anchor bolt is closely adhered to thehole wall by using the adhesive material. When the rock is deformed, adeformation stress of the rock is transmitted, through the adhesivematerial, to the anchor bolt to bear, that is, the anchor bolt providesa force for constraining the deformation to the rock, so as to reducethe deformation of surrounding rock.

In anchor bolt design of geotechnical engineering, a length of an anchorbolt is generally 3-6 m. In accordance with a mechanism of action of afully grouted anchor bolt, after an adhesive material is filled, allparts of the fully grouted anchor bolt that are in contact with rockneed to implement functions. However, due to flowability of the adhesivematerial and a limitation of an installation process, a part of lengthof the anchor bolt near an opening section fails to completely implementa function, which means that an anchorage length with respect to therock fails to meet an original design requirement. Therefore, in FIG. 1,an anchor bolt is divided into an extended section, a free section, andan anchoring section. The extended section is secured to a rock wall byusing a plate and a nut. The free section is a length that fails toimplement a function of the anchoring bolt due to adhesion quality. Theanchoring section actually implements a function in the engineering, andan engineering designer concerns the anchoring section most.

To ensure anchoring quality, a relativity large quantity of testingmethods appears in engineering. A most common method for testinganchoring quality of an anchor bolt is over-coring an anchor bolt hole.Although this method can soundly test the anchoring quality, the methodneeds to damage an installed anchor bolt, and the anchor bolt needs tobe replaced and installed again after the testing is completed. Later,non-destructive testing methods emerge. Most of the non-destructivetesting methods are dependent on approaches such as ultrasound, acousticemission, and the like. By means of collection of sound and lightsignals transmitted by a bolt body, a defect of and installation qualityof an anchor bolt are determined. However, the foregoing non-destructivetesting methods can merely determine installation quality of an anchorbolt, but fail to accurately measure an anchorage length of the anchorbolt.

SUMMARY

A technical problem to be resolved by the present invention is:providing, with regard to the foregoing existing problems, a method fornon-destructive testing of an effective anchorage depth of a fullygrouted anchor bolt that is convenient to operate, is non-destructive toan anchor bolt, and is capable of testing an anchorage length of theanchor bolt.

The present invention further provides an apparatus for non-destructivetesting of an effective anchorage depth of a fully grouted anchor bolt,which is of a simple structure, is convenient to install, is of lowcosts, and is capable of measuring an anchorage length of an anchor boltwithout damaging the anchor bolt.

A technical solution used in the present invention is: a method fornon-destructive testing of an effective anchorage depth of a fullygrouted anchor bolt, including:

impacting an end of an extended section of an anchor bolt for multipletimes with different amplitudes, so as to enable the anchor bolt togenerate different accelerations;

acquiring accelerations at different depths of the anchor bolt by usingseveral accelerometers that are disposed at the different depths alongthe anchor bolt; and

observing acceleration values obtained by the accelerometers, where ifan acceleration value is stable, it is determined that the anchor boltof a position at which a corresponding accelerometer is located isclosely adhered to surrounding rock, and the position represents aneffective anchorage length of the anchor bolt, and otherwise, if anacceleration value is noticeably vibrated, it is determined thatadhesion of a position at which a corresponding accelerometer is locatedis insufficiently close, the anchor bolt is loose, and the positionfails to represent an effective anchorage length of the anchor bolt.

Steps are as follows:

S01: installing the anchor bolt, including: installing theaccelerometers on the anchor bolt, placing the anchor bolt at a centerof a borehole, leading out transmission cables connected to theaccelerometers, and fastening the anchor bolt to the borehole by usingan adhesive material;

S02: installing an acceleration excitation apparatus and an accelerationmonitoring apparatus, including: installing an acceleration excitationapparatus and an acceleration monitoring apparatus at the extendedsection of the anchor bolt after the adhesive material in the boreholereaches designed strength, and connecting the acceleration monitoringapparatus to the accelerometers by using the transmission cables; and

S03: testing an effective anchorage length, including: axially applyinga force to the anchor bolt by using the acceleration excitationapparatus; observing, by using the acceleration monitoring apparatus,the acceleration values obtained by the accelerometers, where if theanchor bolt is closely adhered to the surrounding rock, and anacceleration value is stable and is small, the position represents aneffective anchorage length of the anchor bolt, and if an accelerationvalue is noticeably vibrated, it is indicated that the anchor bolt ofthe position is loose, and the position fails to represent an effectiveanchorage length of the anchor bolt.

The force axially applied by the acceleration excitation apparatus tothe anchor bolt in step S03 is 10 KN-50 KN, and the force is graduallyincreased with an increment of 10 KN each time.

An apparatus for non-destructive testing of an effective anchorage depthof a fully grouted anchor bolt, configured to test an anchorage lengthof a fully grouted anchor bolt, where the anchor bolt is placed in aborehole that is fully filled with an adhesive material; the anchor boltis fastened to a rock wall by using a steel plate at an opening of theborehole; an acceleration excitation apparatus that can apply an axialvibration force to the anchor bolt is installed at an extended sectionof the anchor bolt; several accelerometers are installed, along an axialdirection of the anchor bolt, on the anchor bolt in the borehole; andthe accelerometers are electrically connected to an accelerationmonitoring apparatus outside the borehole by using transmission cables.

The acceleration excitation apparatus and the acceleration monitoringapparatus are installed in a sleeve, and are installed at an end of theextended section of the anchor bolt by using the sleeve; and theacceleration excitation apparatus is securely connected to the anchorbolt by using a connection rod and a loading ring.

A compression type dynamometer used to measure a vibration force of theacceleration excitation apparatus is disposed between the steel plateand the sleeve.

A plate is disposed between one end of the compression type dynamometerand the steel plate and a plate is disposed between the other end of thecompression type dynamometer and the sleeve.

The sleeve is connected to a top end of a vertical stabilizer bar in amanner of capable of axially and horizontally moving along the anchorbolt, and the other end of the stabilizer bar is fastened to ground.

An electromagnetic vibrator is used as the acceleration excitationapparatus, and an acceleration vibration pickup is used as theacceleration monitoring apparatus.

Beneficial effects of the present invention are: with the presentinvention, anchoring quality is evaluated by using accelerations, sothat no destruction to an anchor bolt is caused, a testing effect ismore accurate, and structure reliability is higher; when adhesion of aposition at which an accelerometer is located is insufficiently close,the accelerometer is loose when an anchor bolt is subjected to a power,and consequently, an acceleration value measured by the accelerometervibrates.

The patent of the present invention relates to non-destructive testing,and therefore, no destruction to an anchor bolt is caused. Differentfrom other non-destructive testing methods that require complexpreparations and sophisticated testing equipment, in the presentinvention, site implementation is easy. Moreover, in the present patent,accelerometers are disposed at positions of different depths of ananchor bolt, so that a testing effect is more accurate, and structuralreliability is higher.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic diagram of an anchor bolt in the prior art;

FIG. 2 is a schematic structural diagram of an embodiment according tothe present invention; and

FIG. 3 is a schematic structural diagram of installing an extendedsection of the anchor bolt according to the embodiment of the presentinvention.

DETAILED DESCRIPTION

As shown in FIG. 1 and FIG. 2, this embodiment provides an apparatus fornon-destructive testing of an effective anchorage depth of a fullygrouted anchor bolt. An anchor bolt 1 is placed in a borehole that isfully filled with an adhesive material, and the anchor bolt 1 isfastened to a rock wall by using a steel plate 2 at an opening of theborehole. In this embodiment, several accelerometers 7 are installedalong an axial direction of the anchor bolt 1 in the borehole. Anacceleration excitation apparatus 9 (an electromagnetic vibrator is usedin this embodiment) and an acceleration monitoring apparatus 10 (anacceleration vibration pickup is used in this embodiment) are disposedat an extended section of the anchor bolt 1. The acceleration monitoringapparatus 10 is electrically connected to the accelerometers 7 in theborehole by using transmission cables 8. The acceleration excitationapparatus 9 and the acceleration monitoring apparatus 10 are installedin a sleeve 3, and are installed at an end of the extended section ofthe anchor bolt 1 by using the sleeve. The acceleration excitationapparatus 9 is securely connected to the anchor bolt 1 by using aconnection rod 11 and a loading ring 12. The acceleration excitationapparatus 9 can apply an axial vibration force to the anchor bolt 1.

In this embodiment, the sleeve 3 is connected to ground by using avertical stabilizer bar 4. The sleeve 3 is connected to the end of theextended section of the anchor bolt 1 in a manner of capable of axiallymoving along the anchor bolt 1. In this embodiment, by means of additionof the stabilizer bar, the sleeve 3 and the anchor bolt 1 form anintegral body, so as to prevent torque, especially torque in ahorizontal direction, from being generated when the anchor bolt 1 isimpacted. The torque, especially the torque in the horizontal direction,easily causes side effects to the connection rod, and affects a testingresult.

In this embodiment, to evaluate a real force-receiving state of theanchor bolt 1, a compression type dynamometer 5 is disposed between thesteel plate 2 and the sleeve 3, so as to review a force applied by theacceleration excitation apparatus 9. A plate 6 is disposed between oneend of the compression type dynamometer 5 and the steel plate 2, and aplate 6 is disposed between the other end of the compression typedynamometer 5 and the sleeve 3, so as to ensure that a force istransferred and received uniformly, and to ensure a measurement effectof the dynamometer.

Operation steps of this embodiment are as follows:

S01: Install the anchor bolt

There are two methods for installing a fully grouted anchor bolt. When amethod of firstly inserting a bolt and secondly grouting is used, theaccelerometers 7 are first fastened to the anchor bolt 1; the anchorbolt 1 is placed in the borehole; the transmission cables 8 are led out;the opening is soundly closed; a grouting pipe and an air exhaust pipeare installed; and the adhesive material is poured.

When a method of firstly grouting and secondly inserting an anchor boltis used, the blot is instantly inserted after grouting is completed;when the bolt is inserted, the bolt should be slowly pushed, and shouldnot be inserted in an impact approach, so as to ensure a measurementeffect of the accelerometers 7; and after being installed, no forceshould be applied to the anchor bolt 1 within 48 hours.

S02: Install an acceleration excitation apparatus and an accelerationmonitoring apparatus

After 28 days since the completion of the installation of the anchorbolt, installation is performed according to a structure shown in FIG.3. The acceleration excitation apparatus 9 and the accelerationmonitoring apparatus 10 are installed at the extended section of theanchor bolt 1, and the acceleration monitoring apparatus 10 is connectedto the transmission cables 8.

S03: Test an effective anchorage length

A force of 10 KN-50 KN is axially applied to the anchor bolt 1 by usingthe acceleration excitation apparatus 9, and the force is graduallyincreased with an increment of 10 KN each time, so as to check a testingresult. Acceleration values obtained by the accelerometers 7 areobserved by using the acceleration monitoring apparatus 10, where if theanchor bolt 1 is closely adhered to the surrounding rock, and anacceleration value is stable and is small, the position represents aneffective anchorage length of the anchor bolt, and if an accelerationvalue is noticeably vibrated, it is indicated that adhesion of theposition is insufficiently close, the anchor bolt is loose, and theposition fails to represent an effective anchorage length of the anchorbolt.

What is claimed is:
 1. A method for non-destructive testing of aneffective anchorage depth of a fully grouted anchor bolt, comprising:impacting an end of an extended section of an anchor bolt for multipletimes with different amplitudes, so as to enable the anchor bolt togenerate different accelerations; acquiring accelerations at differentdepths of the anchor bolt by using several accelerometers that aredisposed at the different depths along the anchor bolt; and observingacceleration values obtained by the accelerometer, wherein if anacceleration value is stable, it is determined that the anchor bolt of aposition at which a corresponding accelerometer is located is closelyadhered to surrounding rock, and the position represents an effectiveanchorage length of the anchor bolt, and otherwise, if an accelerationvalue is noticeably vibrated, it is determined that adhesion of aposition at which a corresponding accelerometer is located isinsufficiently close, the anchor bolt is loose, and the position failsto represent an effective anchorage length of the anchor bolt.
 2. Themethod for non-destructive testing of an effective anchorage depth of afully grouted anchor bolt according to claim 1, comprising steps asfollows: S01: installing the anchor bolt, comprising: installing theaccelerometers on the anchor bolt, placing the anchor bolt at a centerof a borehole, leading out transmission cables connected to theaccelerometers, and fastening the anchor bolt to the borehole by usingan adhesive material; S02: installing an acceleration excitationapparatus and an acceleration monitoring apparatus, comprising:installing an acceleration excitation apparatus and an accelerationmonitoring apparatus at the extended section of the anchor bolt afterthe adhesive material in the borehole reaches designed strength, andconnecting the acceleration monitoring apparatus to the accelerometersby using the transmission cables; and S03: testing an effectiveanchorage length, comprising: axially applying a force to the anchorbolt by using the acceleration excitation apparatus; observing, by theacceleration monitoring apparatus, the acceleration values obtained bythe accelerometers, wherein if the anchor bolt is closely adhered to thesurrounding rock, and an acceleration value is stable and is small, theposition represents an effective anchorage length of the anchor bolt,and if an acceleration value is noticeably vibrated, it is indicatedthat the anchor bolt at the position is loose, and the position fails torepresent an effective anchorage length of the anchor bolt.
 3. Themethod for non-destructive testing of an effective anchorage depth of afully grouted anchor bolt according to claim 2, wherein the forceaxially applied by the acceleration excitation apparatus to the anchorbolt in step S03 is 10 KN-50 KN, and the force is gradually increasedwith an increment of 10 KN each time.
 4. An apparatus fornon-destructive testing of an effective anchorage depth of a fullygrouted anchor bolt, configured to test an anchorage length of a fullygrouted anchor bolt, wherein the anchor bolt is placed in a boreholethat is fully filled with an adhesive material; the anchor bolt isfastened to a rock wall by using a steel plate at an opening of theborehole; an acceleration excitation apparatus that can apply an axialvibration force to the anchor bolt is installed at an extended sectionof the anchor bolt; several accelerometers are installed, along an axialdirection of the anchor bolt, on the anchor bolt in the borehole; andthe accelerometers are electrically connected to an accelerationmonitoring apparatus outside the borehole by using transmission cables.5. The apparatus for non-destructive testing of an effective anchoragedepth of a fully grouted anchor bolt according to claim 4, wherein theacceleration excitation apparatus and the acceleration monitoringapparatus are installed in a sleeve, and are installed at an end of theextended section of the anchor bolt by using the sleeve; and theacceleration excitation apparatus is securely connected to the anchorbolt by using a connection rod and a loading ring.
 6. The apparatus fornon-destructive testing of an effective anchorage depth of a fullygrouted anchor bolt according to claim 5, wherein a compression typedynamometer used to measure a vibration force of the accelerationexcitation apparatus is disposed between the steel plate and the sleeve.7. The apparatus for non-destructive testing of an effective anchoragedepth of a fully grouted anchor bolt according to claim 6, wherein aplate is disposed between one end of the compression type dynamometerand the steel plate, and a plate is disposed between the other end ofthe compression type dynamometer and the sleeve.
 8. The apparatus fornon-destructive testing of an effective anchorage depth of a fullygrouted anchor bolt according to claim 4, wherein the sleeve isconnected to a top end of a vertical stabilizer bar in a manner ofcapable of axially and horizontally moving along the anchor bolt, andthe other end of the stabilizer bar is fastened to ground.
 9. Theapparatus for non-destructive testing of an effective anchorage depth ofa fully grouted anchor bolt according to claim 4, wherein anelectromagnetic vibrator is used as the acceleration excitationapparatus, and an acceleration vibration pickup is used as theacceleration monitoring apparatus.